Fiber-To-The-Home Wire Production Line – Advanced Production System
Did you know that contemporary fiber optic wire networks can operate at rates of up to 190 meters per minute? This incredible efficiency results from sophisticated production methods designed for swift output.
These configurations are developed to handle diverse cabling forms, such as connection cables and compact buffered wires. The streamlined form factor, commonly less than 26 meters, renders them perfect for state-of-the-art factories.
Integration with intelligent production networks ensures smooth performance. By means of MES/ERP connectivity, these Fiber coloring machine assembly lines offer unmatched exactness and performance. This renders them the leading option for businesses aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Productive production systems are crucial for meeting the growing need for steadfast connections. Such mechanisms are designed to create top-grade glass-fiber cables that energize today’s connectivity grids. With advanced technology, they guarantee accuracy and rapidity in each phase of the production.
What is an FTTH Cable Production Line?
The FTTH manufacturing line constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of bare fibers strengthened by iron or FRP materials, merging with protective sheathing. Consequently, it forms a robust and effective system for fast digital connectivity.
The system is compatible with diverse materials, including PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Moreover, the four-head fiber discharge system offers accurate strain regulation, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its precision and efficiency. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are transforming how fiber wires are made. Our advanced equipment combines accuracy, productivity, and innovative solutions to deliver superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures steady standards throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| Nine-meter Cable Storage | Continuous production |
| OMRON Controllers | Reliable and exact performance |
| ERP Connectivity | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Value Proposition |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Lower energy costs |
| ≤0.02dB/km Loss | Enhanced signal quality |
| Ergonomic Design Height | Enhanced operator comfort |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.
